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ZHANGJIAGANG FLAME MACHINERY CO.,LTD. Calender, Internal Mixer Professional Manufacturers
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20 - 80 PHR Hardness 4 Roll PVC Calender Machine With 5 - 45 M / Min Rotate Speed

ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
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20 - 80 PHR Hardness 4 Roll PVC Calender Machine With 5 - 45 M / Min Rotate Speed

Brand Name : FLAME
Model Number : 4 Roll PVC Calender Machine
Certification : ISO9001:2000,CE
Place of Origin : CHINA
MOQ : 1 set
Price : USD630000-730000/set
Payment Terms : T/T
Supply Ability : 2 sets/150 days
Delivery Time : 150 working days
Packaging Details : Export standard packing
Rotate speed of roller : 5-45m/min
size of rolls : 510mmX1600mm
Type : Reverse “L” Four roller calender
The width of production : 1200mm
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1. SY-4ΓФ510mmX1600mm PVC Film Calendar Line


Design conditions:

  1. product:embossing film and common transparent film
  2. width:common film 1100mm-1200mm.
  3. thickness:0.06-0.5mm.
  4. hardness:20-80PHR.
  5. equipment capacity:500t/month.
  6. heating way:hot oil automatic temperature control
  7. Delivery date:180 days

2. Quick Detail:


ProjectEquipment nameQuantity
1Transparent film automatic metering system1set
2SRL-Z500/1000A Mixer unit1set
3PRE-190 Planetary screw extruder1set
4SK-Ф560mmX1680mm Mixing mill1set
5SJL-220 strainer1set
6SY-4Γ510X1600mm Four Roller Calender Machine Unit1set

3. Description:

Transparent film automatic metering system

Purchased parts all choose elements produced by famous company, and controlled by microcomputer. Using digital signal processing technique and advanced windows operating floor to realize full digital control and intelligent data acquisition. Using weighing sensor module as transfer element, sending weighing signal to computer control system, and then, control system will automatically operate according to user preference and control valve switch, weighing many kinds of materials. So, users can do simple operation just only through operation panel Settings and selecting some parameters, to realize accurate measurement control of many kinds of materials. This system also has the storage function of process formula management and weight of materials, which is convenient for users to use and manage, and to improve the product quality.


PRE-190 Planetary Extruder

3.1Main Machine Part

3.1.1 The screw material is alloy steel, contain one piece main screw(1000mm), 10pcs planetary screws(10pcs which is 1000mm), cutter head and tooth cover.

3.1.2 Hard tooth surface gear box, made in Jiangyin;

3.1.3 Main motor power:160 KW, ABB frequency converter, SIEMENS motor;

3.1.4 Pure material feeding motor power.:1.5KW

3.1.5 With one set of used material feeding system.

3.1.6 Hopper: the whole body is made by stainless steel, together with two measurement meters on the hopper.

3.1.7 One set of metal separator, made in Germany.

3.2. Electric Control and heating Part

3.2.1 Control Board : Button type , SIEMENS Contactor.

3.2.2 Output: 800-900kg/h.

3.3 Metal separator

Germany S+S metal separator is installed on the feeding hopper of planetary extruder, separating existing metal impurities and protecting planetary screw.

3.4 Temperature controller

3 Unit 18 KW temperature controller, one match with the center of screw, other two match with barrel.


SJL-220 Strainer

a: Main specification:

a-1. Screw Dia: ¢9″(220mm)

a-2. Rotation rate: Max 75rpm

a-3. Capacity: 700~900 Kg/h

a-4. Main motor: 90kW,Variable frequency motor,SIEMENS motor

b: Component:

b-1. Screw: one unit

b-2. Barrel: one unit

b-3. Head die: one unit

b-4. Foundation: one unit

b-5. Transmission unit: one unit

b-6. Lubrication and hydraulic unit: one unit

b-7. Electric control cabinet: one unit

b-8. Pipes: one unit


SY4Г1600mm Four Roller Plastic Film Calender Machine

Main technical specification:

  • Roller size: φ510x1600 mm
  • Roller shape: Invert L
  • Transmission direction: Left side
  • Roller line speed: 5-45 m/ min
  • Roller distance: 0 ~40mm
  • Calender product thickness: 0.06~0.50 mm
  • Calender product max width: ≤1200 mm
  • Transmission method: Each roller individual transmission
  • Main motor power: 2X30kw(2#,3# roller)

2X22kw(1,4 roller),

SIEMENS motor.

  • Heating: 4x40kw oil heater
  • ABB frequency converter

4. Applications:


This system is suitable for the production of all kinds of transparent, semi-transparent and high filling PVC soft plastic film, wood-pattern paper, Christmas cloth and synthetic leather.


5. Specifications:


Type

SY-4ΓФ560x1830

SY-4ΓФ610x2030

SY-4ΓФ660x2300

SY-4ΓФ760x2800

SY-4ΓФ860x4000

Roller Specifications

(mm)

Ф560x1830

Ф610x2030

Ф660x2300

Ф760x2800

Ф860x4000

Thickness of rolled products(mm)

0.08-0.8

0.08-0.8

0.08-0.8

0.08-0.8

0.09-0.35

Width rolled products (mm)

1400-1550

1600-1750

1900-2050

2300-2500

3000-3200

Main motor power(KW)

45KWx2; 55KWx2

55KWx2; 75KWx2

75KWx2; 90KWx2

90KWx2;

110KWx2

110KWx2;

150KWx2


6. Competitive Advantage:


1. The production line equips with the most advanced technology which will not leak and made the mixer shaft and the mixing chamber wear-resistant and intensive mixing.

2. Mixing mill roller drives independently . It stands wear and tear and lower noise.

3. The bearing of calendar adopt the famous band in china which owns high precision.

4. The surface of the roller is hardness and very smooth. The thickness of the product is under control.


7. Service:


1. Oversea installation guide.

2. Oversea test running

3. Ovsersea worker training

4. Technical support

5. Spare parts supply

6. Technical operation support

7. Formula and processing support


8. Option

Conveyor:

1.PRE-190 planetary extruder and mixing mill: 1 set

1-1 Electricity:3.7KW AC motor

1-2 Type:bucket type convey

1-3 Material of conveyer belt:stainless steel


2. Mixing mill and strainer: 1 set

2-1 Electricity:1.5KW AC inverter motor

2-2 Type:level rotary type

2-3 Material of conveyer belt:canvas


3. Strainer and calendar: 1 set

3-1 Electricity:1.5KW+0.75KW AC inverter motor

3-2 Material of conveyer belt:canvas

3-3 Type:level rotary type

3-4 Stand is attached to swing mechanism.


9. commercial terms

1. Payment: 30% by T/T as advance payment, balance(70%) by T/T

before shipment

2. Lead Time: 60 days after receiving the advance payment

3. Transportation: container, simple package ( PE film, salver)

4.Warranty period: From the day of the use of the machine in the buyer’s

factory:

(1) The mechanical Parts: 12 months

(2) The electrical Parts: 6 months

5. Installations and Commissioning

(1) Up to date commissioning has been made before shipment

(2) Overseas Commissioning and charges

one or two technicians will be sent to the buyer to guide the

installation and commissioning of the equipment if the customer

requests.

Customers pay the charge of our technicians.

(1) Round-trip Airplane Ticket

(2) Charges of transportation, accommodation and communication

(3) The allowance for the technicians is USD 80 per day for one person.

(4) An interpreter is needed.

6. Spare parts:

Spare parts for one year are needed for the customers, and we suggest

that customers should buy the spare parts. (Fittings list will be

provided.)

7. English manual, Figuration drawing, and footing drawings are

provided.



Product Tags:

calendering equipment

      

4 roll calender machine

      
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20 - 80 PHR Hardness 4 Roll PVC Calender Machine With 5 - 45 M / Min Rotate Speed Images

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